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DN450 304 Electric Basket Strainer Effective Molten Sulfur Water Filter Basket Filter for Removal

port size:DN50-DN1200

type:strainer

structure:straining

application:General

place of origin: China

power:manual

customized support:OEM, odm

temperature:Medium Temperature

brand name:TIANYU

media:WATER

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Description

Specification

I. Product Overview

The TIANYU DN50 Stainless Steel Electric Basket Strainer is a high-performance filtration solution designed for industrial pipeline systems. Constructed with SUS304 stainless steel, it integrates an electric actuator for automated operation, offering reliable solid-liquid separation in applications requiring precision filtration and remote control capabilities. With a nominal diameter of DN50 (2″), the strainer is suitable for medium-flow pipelines in sectors such as chemical processing, food and beverage, pharmaceuticals, and water treatment.

II. Key Attribute Parameters

1. Structural Specifications

Nominal Diameter: DN50 (2″)
Connection Type: Flanged ends (ANSI B16.5, DIN 2501, or JIS B2220 standards)
Body Material: SUS304 stainless steel (optional upgrade to SUS316L for high-corrosion environments)
Filter Basket: Woven stainless steel mesh, 80-micron filtration precision (customizable to 20-200 microns)
Actuator: Electric motor-driven (IP65 protection rating), 24V/110V/220V power options

2. Performance Parameters

Working Pressure: Up to 1.6 MPa (16 bar)
Temperature Range: -20°C to 150°C (standard); extended to -40°C to 200°C with special seals
Flow Capacity: Up to 15 m³/h (water)
Pressure Drop: ≤0.05 MPa at rated flow
Filtration Efficiency: ≥99.5% for particles ≥80 microns

3. Electrical Specifications

Actuator Torque: 10-30 Nm (adjustable)
Response Time: ≤15 seconds for full opening/closing
Control Modes: Manual override, remote control via 4-20mA signal, Modbus RTU, or Profibus
Power Consumption: ≤150W during operation

Product Overview

III. Design Features

1. Self-Cleaning Mechanism

The strainer incorporates a motorized brush system that automatically cleans the filter basket during backwashing cycles, reducing downtime and maintenance costs.
Backwashing can be triggered manually, timed (interval-based), or by differential pressure sensors (DP ≥0.1 MPa).

2. Sealing Technology

Double-layer sealing design with EPDM gaskets for primary sealing and PTFE backup rings to prevent leaks under high pressure or temperature fluctuations.
Stem seal utilizes live-loading springs to maintain constant compression, ensuring long-term leak-free operation.

3. Intelligent Monitoring

Built-in pressure gauges and differential pressure sensors provide real-time feedback on filter performance.
Optional IoT module enables remote monitoring of operating parameters (pressure, temperature, differential pressure) via cloud-based platforms.

IV. Manufacturing Process

1. Material Selection & Testing

SUS304 stainless steel bodies are forged from certified raw materials with traceable material certificates (EN 10204 3.1B).
All metals undergo ultrasonic testing (UT) and magnetic particle inspection (MPI) to detect internal flaws.

2. Precision Machining

CNC machining ensures dimensional accuracy within ±0.05 mm for critical components like flanges and valve seats.
Filter baskets are laser-welded for uniform mesh spacing and edge reinforcement.

3. Surface Treatment

Internal surfaces are electropolished to Ra ≤0.8 μm, minimizing particle adhesion and facilitating clean-in-place (CIP) processes.
External surfaces receive passivation treatment for enhanced corrosion resistance.

4. Quality Control

Each unit undergoes 100% hydrostatic pressure testing at 1.5x the rated pressure for 30 minutes.
Electrical components are tested for IP65 ingress protection and electromagnetic compatibility (EMC).

Valve Details

V. Product Advantages

Advantage	Technical Details & Value Proposition
Automated Operation	Electric actuator enables remote control and integration with PLC/DCS systems, reducing manual intervention.
High-Temperature Resistance	SUS304 material withstands 150°C continuous operation; SUS316L upgrade extends to 200°C, ideal for steam or hot liquid applications.
Corrosion Resistance	Stainless steel construction resists chemical attack from acids, alkalis, and saltwater, extending service life.
Compact Design	Space-saving dimensions (length ≤300 mm) facilitate installation in tight spaces or skid-mounted systems.
Low Maintenance	Self-cleaning mechanism reduces filter replacement frequency by up to 70% compared to manual strainers.

Application

VI. Application Scenarios

1. Chemical Processing

Scenario: Filtration of catalyst particles in reactor effluents.
Configuration: DN50 strainer with 50-micron mesh, SUS316L body, and explosion-proof actuator (ATEX-certified).
Benefits: Prevents pump damage and maintains process efficiency by removing fine solids.

2. Food & Beverage

Scenario: Clarification of fruit juices prior to bottling.
Configuration: Electropolished SUS304 body with 80-micron mesh, FDA-compliant seals.
Compliance: Meets 3-A Sanitary Standards for food contact surfaces.

3. Pharmaceutical Manufacturing

Scenario: Removal of particulate contaminants from API solutions.
Configuration: 316L stainless steel body with 20-micron mesh, tri-clamp connections for easy sterilization.
Validation: Ease of cleaning supports cGMP requirements for pharmaceutical production.

4. Water Treatment

Scenario: Pretreatment of reverse osmosis (RO) feed water.
Configuration: DN50 strainer with 100-micron mesh, automated backwash cycle triggered by DP sensors.
Efficiency: Protects RO membranes from fouling, extending membrane life by 30%.

VII. Selection Guide

1. Key Parameters to Consider

Medium Properties: Viscosity, pH, solids content, and temperature.
Flow Rate: Select based on maximum expected flow (e.g., 15 m³/h for DN50).
Filtration Precision: Choose mesh size based on particle size distribution (e.g., 80 microns for general industrial use).
Control Requirements: Manual, timer-based, or pressure-differential activated systems.

2. Installation Recommendations

Mount horizontally with the actuator in an accessible position for maintenance.
Install pressure gauges upstream and downstream for differential pressure monitoring.
Allow ≥300 mm clearance around the strainer for filter basket removal.

VIII. Technical Specifications Comparison

Specification	TIANYU DN50 Electric Basket Strainer	Competitor A	Competitor B
Filtration Precision	20-200 microns (standard 80 microns)	50-150 microns	40-200 microns
Max. Temperature	150°C (SUS304), 200°C (SUS316L)	120°C	180°C
Backwash Cycle Time	≤15 seconds	20-30 seconds	15-25 seconds
IP Rating	IP65	IP54	IP65
Actuator Life	100,000 cycles	50,000 cycles	80,000 cycles

IX. Product Certification

Material Certifications: EN 10204 3.1B, ASTM A240
Pressure Equipment Directive: PED 2014/68/EU (Module H)
Electrical Safety: CE, UL, CSA
Food Contact Compliance: FDA 21 CFR 177, EC 1935/2004

X. Maintenance & Service

Routine Checks: Inspect filter basket monthly for damage; clean or replace as needed.
Lubrication: Apply food-grade lubricant to actuator gears annually.
Seal Replacement: Recommended every 2 years or 5,000 cycles.
Technical Support: 24/7 remote monitoring and troubleshooting available via TIANYU’s IoT platform.

Our Strengths

Best Quality Industrial Valve Solutions For You

QUALITY WARRANTY

A warranty of 18 months after delivery or 12 months after installation is provided by TianYu for all supplied valves.

FAST LEAD TIME

General lead time is around 8 weeks(conventional valves) with high efficient production process and regular expedition procedure.

COST-EFFECTIVE PRICE

With A quality but cost-effective supply chain, we offer client with reasonable price and low aftersales cost, to build a healthy and long term partnership.

VALUE ADDED SERVICE

From early bidding to final shipment we have a professional team standby to support client on commercial, technical, quality and transportation issues.

Industrial Applications

Petrochemical Industry

In the petrochemical industry, valves are used to control fluid flow, pressure, and prevent accidents. They are capable of enduring high temperatures and pressures in refinery environments, ensuring safe and smooth operation of processes.

Power Industry

In the power industry, valves are used to control the flow of steam, water, and oil. Globe valves and gate valves in steam pipelines ensure smooth steam transportation, while butterfly valves are commonly used to regulate flow.

Food & Beverage Industry

In the food and beverage industry, valves are used for fluid transportation and control. These valves need to meet sanitary standards to ensure the safety and quality of food products.

Environmental Protection Sector

In the environmental protection sector, valves are used in wastewater treatment systems to control the discharge of sewage, ensuring the effectiveness of wastewater treatment. They play an important role in environmental protection and sustainable development.

Factory Capacity

China Professional Valve Manufacturer & Supplier

Years

Production Equipments

Manufactuing Area

0 m²

Annual Production Value

$ 0

DN450 304 Electric Basket Strainer Effective Molten Sulfur Water Filter Basket Filter for Removal

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DN450 304 Electric Basket Strainer Effective Molten Sulfur Water Filter Basket Filter for Removal

ANSI Industrial DN400 SS Basket Strainer Professional Stainless Steel 304 316l Filter Bucket Strainer

Specification

I. Product Overview

II. Key Attribute Parameters

Product Overview

III. Design Features

IV. Manufacturing Process

Valve Details

V. Product Advantages

Application

VI. Application Scenarios

VII. Selection Guide

VIII. Technical Specifications Comparison

IX. Product Certification

X. Maintenance & Service

Our Strengths

Best Quality Industrial Valve Solutions For You

QUALITY WARRANTY

FAST LEAD TIME

COST-EFFECTIVE PRICE

VALUE ADDED SERVICE

Industrial Applications

Petrochemical Industry

Power Industry

Food & Beverage Industry

Environmental Protection Sector

Factory Capacity

China Professional Valve Manufacturer & Supplier

Honor

Certification

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